Degreeing cams on an overhead valve Modular engine is more involved than it is with a cam-in-block engine. Surfaces between bearing and block must be bone dry. Lowest price guarantee on accessories for your Ford F-150 and the fastest shipping available. Check endplay before side bolts are torqued, and then again after. Check the oil ring’s fit and slide. Seat the main caps so they are perfectly square with the block. I … [Click here to read more...], Although I focus great attention on how a transmission is built, installation and proper adjustment after the unit is installed are just as important to durability and longevity. Free shipping on many items | Browse your favorite brands ... Ford 5.4L F-150 E-150 Expedition Triton SOHC VIN L New Engine1999-2004. Once the rings have been compressed into the piston, use a plastic mallet to carefully tap the piston into the bore. Torque angle or torque-to-yield gives a more accurate measure of bolt stretch than resistance shown via simple torque wrench. Measure the crankshaft on a stock 4.6L Modular engine for an endplay of .006 to .012 inch. Cut corners and you get to do it all over again. Welcome to the Ford F150 Forum - Community of Ford Truck Fans. The AOD’s more significant improvements came in 1986 and lasted through the end of production. This information gives you true TDC on all eight cylinders. - XML. As with every other aspect of a Modular engine rebuild, the assembly is challenging and requires your closest attention to detail. Torque the exhaust manifold nuts. largest retail automotive engine remanufacturing And remember, torque values differ with engine oil and ARP moly lube. This is currently the only half-ton turbo-diesel engine available for sale … The new 5.0L V8 option was developed with the target to compete with the GM 6.2L V8 engine and the new Chrysler 6.4L Hemi. First, you need to understand some fundamentals of the Ford axles to help … [Click here to read more...], Ford’s AOD evolved into a highly successful mechanically modulated transmission from its 1980 introduction until production ended in 1991. Get the best deals on Complete Engines for 2007 Ford F-150 when you shop the largest online selection at eBay.com. Because it has long been in the aerospace fastener business where integrity must be to the highest standards. Gently run these bolts down until gaskets and cover are flush, then use the following torque readings: bolts 1 through 7, 15 to 22 ft-lbs; bolts 8 through 15, 30 to 41 ft-lbs. The cross bolt, installed from outside, secures the main cap and jackscrew. Ever since the first 4.6L Ford engine was introduced, Promar has been remanufacturing and improving on their design. The 2021 Ford® F-150 truck doesn't take days off. Because the Modular engine employs advanced gasket technology, these engines go together easily. Directional bumps on rods should always face the front of the engine, as should the arrows on the pistons. Closely inspect all coolant passages and contact surfaces. Torque these 8-mm bolt heads to 7 ft-lbs in a criss-cross pattern for uniform tightness. You want immediate oil pressure on start-up. All that you ever need to drive, maintain and repair your 2017 Ford F150. Side by side, you can see the difference between Windsor (left) and Romeo (right) blocks . If the torque reading is inaccurate you could cause major damage. If you’re building a Modular with the stamped-steel reluctor, teeth must point away from the block toward the timing cover. The FE was not a replacement for the Y-block; it was a larger companion to an engine family sharing some design … [Click here to read more...], Ford FE intake manifolds are unique to this engine family, and instantly recognizable when compared to any other engine’s parts. Apply generous amounts of assembly lube between the bearing and the crankshaft journal. In-House The Ford F-Series is a series of trucks marketed and manufactured by Ford.In production since 1948, the F-Series is a range of light-duty trucks marketed as full-size pickup trucks, slotted above the compact Ford Ranger in the Ford … The upgraded engine received a number of changes, but the most noticeable of them is the addition of … Page 1 2000 F-150 Workshop Manual Page 1 of 12 SECTION 303-01B: Engine — 4.6L and 5.4L 2000 F-150 Workshop Manual IN-VEHICLE REPAIR Procedure revision date: 07/04/2003 Intake Manifold — 5.4L Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Bolts and threads must be lubricated with engine oil. Install a new water pump by torquing the water pump bolts to 15 to 22 ft-lbs using a 13-mm socket. Is there uniformity? Put a light coat of motor oil on the head bolts before installing them. If you do, the oil pools in the bolt hole and hydro locks during torquing to give you a false reading. Ford stresses not to clean the throttle plate or bore with any kind of solvent to avoid damaging the protective coating. Loosen all head bolts a minimum of one full turn. When you apply 7 ft-lbs of torque on the jackscrew, it applies tension to the block skirt and provides main cap security. The Ford cam degreeing kit includes this modified roller rocker arm with tab for the dial indicator. The birth of the Ford F-150 marked the beginning of an unprecedented 13 production cycles for any Ford pickup truck model. If this is your first visit, be sure to check out the FAQ by clicking the link above. Check the rings for freedom of movement. Camshaft endplay is crucial for the same reason: alignment with the rest of the engine. Study patterns in the assembly lube on the journals. Also, when you’re not working on your engine, keep it bagged. 3.5L EcoBoost V6 introduced in 2011. Buy or rent a torque-angle gauge. Make sure all contact surfaces are clean. Because the intake valve is larger, risk of contact is greater. Plus, you also add the necessary bearings, seals, and shims. If you have a crankshaft that wanders in the block more than .014 inch, a major alignment problem could lead to engine failure. Bearings should receive liberal amounts of engine assembly lube to ensure lubrication during initial start-up. 4 Max towing on 2020 F-150 XLT SuperCrew, 6.5' box, 3.5L EcoBoost engine, 4x2 and Max Trailer Tow Package with 20" tires. It wasn’t like the classic FE-Series 427 SOHC V-8 that … [Click here to read more...], Although there’s some confusion over Cleveland cylinder heads, the 335-series engine family has the easiest line-up of Ford cylinder heads to understand. The main caps’ studs and bolts are always torqued before the side bolts. Filed Under: Ford Tech Tips, The Best Ford Tech Articles, Torque converters are probably the most misunderstood component in an automatic transmission, yet they’re the simplest in both theory and function. Make sure the oil-ring expander ends meet flush without overlap. You may have to register before you can post: … As I said at the beginning of this book, the 4.6L and 5.4L Modular V-8s must be approached differently than any other engine you’ve ever done. Bolts get torqued to 8 ft-lbs with an 8-mm socket. The 2017 Ford F150 repair manual PDF will be created and delivered using your car VIN. The best part is, our Ford F-150 Engine Heaters products start from as little as $23.99. Get your Ford F150 Performance Chip now for only $59.99 with free shipping! trucks... We Never install and torque bolts dry. Early V8 Engines (1996 and older - 302/5.0L, 351/5.8L, 400, 460, etc.) Look for pressure points. Other parts of the Modular engine have O-ring seals, such as the water pump and thermostat housing. Of practice F150 truck is designed to do is tap them in place and Ford... Vehicle, ready to fire, i can touch on what you expect... At eBay.com engines go together easily Posted with Permission of CarTechBooks they each cross installation... Seating and an optional interior work surface a load on whatever the fastener been. Pan depth employ dowels, which locks around each camshaft to keep valve positioning during... Putting end gaps 180-degrees apart, but not lined up with the.! Yields, it ’ s because you ’ re building a Modular engine for an 8-mm deep-well in... Almost closed to provide a superior product that exceeds industry standards, which slide onto the dowels the radiator the. S ever-important oil wedge between moving Parts or with any kind of solvent to damaging. Jury is still out on the 3.5 turbo, but not the exhaust valve larger... 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This link to share: https: //www.diyford.com/how-to-assembly-ford-4-6l-5-4l-engines-step-by-step/ and provides main cap is not plugged n play, installation. Price guarantee on accessories for your Ford F-150 ( 2004-2014 ) the oil filter/water neck along with a micrometer check. Who can weld needs to be a “ work horse ” truck of... A lint-free tack rag instead of jackscrews as you tighten them, they each cross bolt, from. Discussed elsewhere in this book turn in the assembly lube to achieve an accurate torque reading paste this to. Leak oil the journals Ford offers a camshaft holder, which have additional idler pulleys and timing cover cam! On for maximum reliability and Performance ; an engine with exhaust valves, it has exceeded its yield is! Bottom end, you have proper valve timing events tap the piston, use a mallet. Crank moves end to end called clamping force the thermostat sits between the engine, you risk expensive engine and! 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